AUTOMATIZACIÓN DE MICROFILTRADO PARA SONDA SCHRAMM T685 WS

1.1.  ENUNCIADO DEL PROBLEMA

El cambio de 460 litros de aceite hidráulico cada 3 meses, el impacto ambiental que provocaría un derrame de aceite hidráulico y la disponibilidad de los equipos.

En la actualidad, esta operación se realiza, en terreno con el riesgo latente de producir un derrame hidrocarburo, al medio ambiente. Este trabajo requiere de 12 horas para su ejecución.

JUSTIFICACION DE LA INVESTIGACION

La razón  para comenzar a realizar este  estudio, fue aumentar la frecuencia de cambio de aceite hidráulico. Para conseguir  este resultado se instalara una estación automatizada de micro filtrado para controlar  los niveles de contaminación del sistema hidráulico. Realizando un análisis de aceite donde se determine el estado de las propiedades físico químicas del aceite se podrá tener certeza del estado del aceite, y si es necesario cambiar el aceite mineral por uno sintético se evaluara el cambio de aceite.

1.1.  PREGUNTAS DE INVESTIGACIÓN

  • Cuáles son los niveles de limpieza mínimo recomendado por el fabricante.
  • Que factor de limpieza es el recomendado para el sistema hidráulico de la sonda.
  • Cuáles son los intervalos de monitoreo adecuado.
  • Producirá algún daño el cambio de aceite mineral  por uno sintético.
  • Qué tipo de especificaciones debe tener el aceite sintético.
  • Cuáles son los beneficios de tener un lubricante 10 veces más limpio.
  • Qué condiciones debe reunir el equipo de micro filtrado.

2. OBJETIVOS DE LA INVESTIGACION

2.1 OBJETIVOS GENERAL

Aumentar la disponibilidad de los equipos  y reducir costos en mantención.

2.2.    OBJETIVOS ESPECIFICOS

  • Extender la vida útil de lubricante y componentes.
  • Llevar a niveles de limpieza mínimo recomendado por el fabricante.
  • Reducción de costos.
  • monitorear el nivel de limpieza ISO, por contador de partículas.
  • Reducción de tiempos de paralización de la sonda.
  1. MARCO DE REFERENCIA
  • Norma ISO 3722: calificación y control de métodos de limpieza.
  • Norma ISO 4021: Extracción de fluido de prueba de las líneas de un sistema operativo.
  • Norma ISO 4406: determinación de códigos de limpieza.
  • Norma API Y SAE para la selección del aceite adecuado para el sistema.

 DISEÑO METODOLOGICO DE LA INVESTIGACION

  • Se comenzara recopilando el nivel de limpieza mínimo que propone el fabricante.
  • Se revisara la norma ISO 4406 referente al conteo de partícula.
  • Se analizaran las especificaciones de los lubricantes propuestos por fabricante.
  • Se investigara especificaciones para seleccionar el equipo de micro filtrado adecuado.
  • Reunión con proveedores de equipos de micro filtrado de la región.
  • Costos asociados.
  • Procedimiento para micro filtrado.
  • Reunión con proveedor de servicio de análisis de aceite.

Autor: Ronny Murray Naranjo

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